The Pros and Cons of Water Jet Cutting

Water jet cutting is one of the modern ways you can cut metal today, and accomplish the task with ease and great precision. The hack saw can be used to cut metals too, but it is quite crude to use. As for the other methods available, they are rather  more technical and complicated to use and this includes the plasma and laser cutting tools. However, much like everything else, all these methods have their fair share of downsides, too.

These drawbacks can range from rough and messy edges to heat causing deformities. Aside from which, the capabilities of these cutting methods are confined to just a few types of metals. This is where you can see the waterjet cutting technology come into picture.

What Is Waterjet Cutting?

Waterjet cutting is a metal cutting/refining technology that makes use of a jet stream of high pressure water. The pressure here is so intense and powerful that it can actually cut through a variety of materials, it is particularly good in cutting metals sans generation of heat due to friction.

The underlying principle behind this cutting-edge technology is found in nature. Extreme erosion on soil can create cavities and caverns. With the inclusion of abrasive particles in waterjet stream, the process of cutting through an object become a thousand times faster.  

The Pros and Cons of Water Jet Cutting

The Advantages

  • Environmentalists and pro-environment groups favor the use of waterjet cutters because it does not involve the creation of noxious chemicals or won’t have any hazardous waste as by-product. Aside from which it also promotes the recyclability of scrap metal.
  • A powerful cutting tool, it cuts through almost anything. In comparison to other traditional cutting tools we are accustomed to use, a waterjet cutter will help you accomplish any kind of cutting task you have. A water jet can help you cut through even the toughest of materials we have around, including stone, metal, or a bullet-proof glass. It can even cut through an uneven or reflective surfaces with great ease.
  • Water jet cutting technology does not produce heat, there is absolutely none when it is in action. Hence, it’s very nature will eliminate this issue which is very common hurdle in other alternative cutting methods. The absence of heat in the cutting process leaves  your materials uncompromised and, thus, the integrity stays intact.
  • High level of accuracy. If you have not witnessed how accurate water jet cutters are, they can actually cut an object at 0.13 mm accuracy.You can even take advantage of it for your projects that require you to have intricate details or for 3D shapes, too.

The Disadvantages

  • While it is a commendable attribute of a water jet cutter to cut through almost every imaginable tough object there is, often the amount of time it takes to cut through an object takes longer compared to a traditional cutter. This signifies that the longer cutting time you have to accomplish a task, the less output you will have for the day. Definitely, it is not beneficial to your business.
  • Orifice failure. The natural tendency of a shoddy waterjet orifice is to break down for no apparent reason. If this happens, it will just disrupt your cutting project. Eventually, you will realize that you have just lost productivity and time.
  • Starting costs. For startup companies with limited  amount of financial resource, finding and putting into action additional abrasive materials such as granite, in an effort to increase the level of efficacy of the water jet cutter will naturally command a higher amount of expense as opposed to a simple plasma cutter.

With all these great benefits your business can take advantage of from a water jet cutting machine, we should not be surprised why it is now the most preferred cutting method across all industries in the business sector. Indeed, water jet cutting service can provide to you the best solution when you can’t settle for anything less.  

3D Printing: Its Benefits in Maintenance Management

3D Printing: Its Benefits in Maintenance Management

In this time when everything seems so advanced and how people live their lives have become completely different, we have to thank technology for it. With so many advances happening right now, the way how things are done has been easier and faster. Take for instance 3D printing. With this, companies and different industries were able to produce or manufacture more products with the highest quality possible.

Three-dimensional printing or also known as additive manufacturing is invading the mainstream. To those who are not familiar with it, a machine utilizes a computer file in order to manipulate a material like plastic or metal layer by layer until it forms a complete and three-dimensional object.

Benefits to Maintenance Management

With 3D printing, it becomes possible to print different things. For instance, it could print spare parts so machines can keep running longer. This only is a very good business case that anyone can consider to outsource on-demand printed parts or to purchase your own printer.

In maintenance management, technology plays a very important role and offers so many benefits. Here are some of the compelling reasons, as well as ways on how it helps in maintenance management.

The technology can help reduce the inventory costs of spare parts.

As we all know, it is not free to maintain your own inventory of these spare parts. In fact, it costs thousands of dollars every year to maintain a storage room full of parts needed to repair a machine. Some parts can be very expensive and because of this, companies just have to have a few spares to prevent machine downtime.

Such parts can be the perfect candidates for printing. Regardless of how complex the design is, it does not matter when it comes to three-dimensional printing. If you wish to make something with high-value, but you just need some of it, the use of the printer is the best solution.

Help reduce assembly cost.

Commonly, a complex printed part costs cheaper to make compared to the one that is conventionally tooled out. This is due to the fact that some parts are being cut from metal then assembled after as you make a printed part in a single solid piece.

Replaces discontinued parts

Given that it is maintained properly, all assets in manufacturing plans would be able to operate for a long time. But, it is inevitable that a machine would be outdated and the spare parts needed might be hard to find. In some cases, they can be very costly to order. You can always keep the older asset still running by subcontracting the printing of discontinued high-value parts.

It is very important to take some time and research the capabilities of this technology so you would be able to determine how it can help improve maintenance in your organization.

Where to buy: 3D Printer Sale

The Three Models of Pallet Wrappers


Pallet wrappers are one of the best innovations made for the freight industry. These machines allows a load to hold in place, guaranteeing that it will stay stable during shipment. This way, risk of spillage and damage of the product is reduced. Several types of pallet wrapping machine can be used and are easily available on the market. Each type and model though, differs from each other, as each have its own specifications and features.

Three Types of Pallet Wrappers

You will have a choice of having the automatic, semi-automatic, and the manual. For the models, you have the rotary tower, the high profile turntable, and the low profile turntable. Each type and model has its own benefits. When choosing a pallet machine, you need to consider the type of equipment that you will be using to move your pallets.

High Profile Turntable

If you will use a forklift, then the high profile turntable model is your best option. These machines can handle around 4,000 pounds to 6,000 pounds of wrapping loads. The high profile turntable machine need a person to move the wrap up and down the load manually. They are available in manual, semi-automatic, and automatic functions.

Low Profile Turntable

The low profile turntable machines have the capacity of 4,000 pounds and are accessible by a pallet jack. This type of pallet wrapper is ideal choice for production areas with confined or limited spaces such as warehouse and loading docks. Most low profile turntable models work in manual and/or semi-automatic function.

Rotary Tower

The rotary tower model or the rotary arm tower is one of the most widely use pallet wrapper in large productions. Unlike the turntable models, the load is on the ground rather than on the wrapper, which is why it can handle any weight load. The load is wrapped in a circular motion. You can use either a forklift or a pallet jack with the rotary tower. This model can accommodate tall loads as high as 80 inches. This type of pallet wrapper are typically available in semi-automatic and automatic functions. This model of pallet wrapper takes up more space than turntable machines.

Budget Considerations

If you are tight on budget, consider buying a used and refurbished pallet wrapping machine instead of brand new. Make sure that you buy from a reputable dealer or company. Most dealers would offer some promotional prices and great money saving deals. If you choose to buy a new one, expect to shell out a hefty amount around $750 to $1,000 on a low profile turntable wrapper. High profile turntable models that have manual functions are around $3,000, while semi-automatics are around $4,000. Prices may also differ according to the brand. You can also take advantage of the warranty offered by the manufacturer that usually comes with your purchase.

More: cryovac machine

Key Considerations when Buying A Flammable Goods Cabinet

Choosing the right flammable goods cabinet is an integral part of flammable liquids storage. Here are some of the most important considerations to keep in mind when deciding.

Perhaps the main consideration for a chemical safety cabinet are regulatory and compliance requirements. A good source for guidance on the regulations and some other considerations would be the local fire marshal. Aside from this, third-party testing will be an assurance of performance. Certifications will help ensure that the cabinets have been tested and would be able to withstand different conditions.

 

The Role of Style in Choosing your Safety Cabinet

Door style is often chosen by preference, but locales and states that follow specific fire codes might order self-closing cabinets. A safety cabinet that comes with self-latching and self-closing doors offer an added measure of protection.

Generally, a flammable goods cabinet come in three different door styles: bi-fold sliding doors, economical manual-close doors, and self-close doors. A bi-fold close door glides smoothly on a spring-loaded track. This allows for easy and one-handed access to the contents of the cabinet. On the other hand, a manual close door allows the door to open up to 180-degrees. When it is pushed closed, it automatically self-latches. Lastly, a self-closing door self-latches and shuts automatically as soon as it is released. The mechanism that is often concealed in the top of the wall helps maximize the available shelf space. The fusible links keep the door open during usage. In case of fire, these fusible links melt in order to automatically close the doors.

Door Handles

One more important consideration when choosing a flammable safety cabinet is the style of its door handle. Most safety cabinets come with a self-latching paddle kind of handle that provides easy fingertips access to the contents inside. A flush-mounted design can keep the aisle clear and even helps reduce dangerous catches.

The handles of storage cabinets could also be equipped with a place where a padlock can be attached so the contents remain secured. This padlock also serves as a deterrent.

 

Reflective Warning Labels

It is a must for a flammable storage cabinet and safety cans to have a reflective warning label. When this label is illuminated with a flashlight, it will burst high visibility in case of power outages of fire conditions. It should be strategically located in high and low zones to help firefighters easily find volatile liquids.

 

High Quality Construction

It is a must to choose cabinets that are of the best quality. The cabinets need to be finished with a tough powder paint that will not easily fade or rust. It should also be made only from the best materials. A high-quality cabinet can make a huge difference in case of emergencies, instead of settling for the cheaper ones.

PCB Design: Some of the Most Popular Ones

 

PCB design is among the most crucial stages of developing a circuit board. It decides how the final product would look like and how it should work. A successful design is the one that is capable of supporting a functioning device inside which it is lodged. As not every device will have the same price, the design (PCB) may also vary depending on different factors. The nature of the user and access to resources has an influence to the style of PCB as well. Today, the world has become automated and the process of designing has gone digital also. Software is now available both offline and online and can be paid or free. Below are some of software.

 

Eagle

This is popular for being a user-friendly interface and for its schematic diagram functionality. At the same time, this stands out in utility and quality. It also has remarkable features that are negative and positive annotation function, batch command execution script file, interactive follower platform, and copper cladding, etc. This one is included in the category of professional software. It is also affordable and among the most used software in today’s time.

 

ORCAD

This is for Windows only. Though this has been around since the 1980s, not so many updates have been seen since its inception. The operation function for this software is very simple. The simulation function offers a greater scope for customization. At the same time, it has a user-friendly interface and prevalence of Windows on the majority of industrial systems. This makes this PCB design a tried and tested tool.

 

Altium Designer

If you are designing a single layer and 2-layer PCBs, this will be the software for you. This has also been around since 1980s and has managed to maintain its reputation since then. There are many circuit companies that prefer to use this software because of better utility and being user-friendly. Moreover, it also does a part of designing courses as universities make use of this tool. It can even be used for different types of projects such as FPGA and flex-board.

 

Easy EDA

This software is used for both professional and private use. It is also utilized as an offline and online application. This is a free software and can be accessed online. It comes with several interesting features such as zero-installation time, mixed-mode circuit simulation, powerful schematic diagram function, etc.

 

Fritzing

This is an open source kind of EDA software and is very multi-functional in nature This makes bread-boarding so much easier. Some of the tools provided in this software includes a breadboard view support, PCB layout tool to create PCB, and a schematic capture tool to ease the import of different third-party boards. The software runs on several operating systems like Linux, Windows, and MacOS.

 

gEDA

This is a cross-platform software that is compatible with various operating systems like Linux, BSD, MacOS, and Windows. It also supports basic designing with the help of its own schematic capture function. One can leverage the best qualities of gEDA better if you just learn about it in a very detailed manner.

Knowing all these software is very important so you can take advantage of their features and all the benefits they have to offer.

 

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